The principle of fertilizer production technology - Granulation - dry granulation - flat mold granulation

Date:2024/07/16

 In the vast arena of fertilizer production, granulation is a skilled craftsman who shapes scattered raw materials into regular, easy-to-use particles. Among them, dry granulation has become the first choice of many manufacturers because it does not need to add additional water.

The key role of the Flat Die Pelleting Machine



In the process of the implementation of the Flat Die granulation method, the Flat Die Pelleting Machine is undoubtedly the protagonist on the stage. It integrates advanced pressure control systems, temperature regulation mechanisms, and precise mold design to ensure that every grain of fertilizer can achieve the ideal shape and size. In particular, the design of the mold hole plate directly determines the molding effect of the particles, which is the essence of the flat mold granulator technology.

Flat Die Pelleting : the bright pearl of dry granulation

Flat Die Pelleting , as a leader in dry granulation technology, its core lies in the application of Flat Die Pelleting device. The device uses precision mold design to extrude pre-treated fertilizer raw materials under high pressure through the mold hole plate to instantly form regular particles. This process does not require the introduction of additional water, retaining the original properties of the raw material, simplifying the production process and reducing energy consumption.

Roller Press Granulator: the same work of dry granulation master



Although our focus this time is the Flat Die Pelleting method, it has to be mentioned that the roller extrusion granulation machine is also an important member of the dry granulation field. It uses two relatively rotating rollers to extrude raw materials, and its principle is similar to that of the Flat Die Pelleting Machine. However, in the Flat Die Pelleting method, the flatness of the flat die, the wear resistance and the contact area between the die and the raw material make it more suitable for the production of regular shape and uniform particle size of fertilizer particles.

Hydraulic Type Roller Press Granulator: The perfect combination of strength and precision



The Hydraulic Type Roller Press Granulator introduces the hydraulic system on the basis of the traditional Roller Press Granulator. This innovation not only enhances the extrusion force of the equipment, improves the pelletizing efficiency, but also makes the pelletizing process more stable and controllable. However, in the context of Flat Die Pelleting , the addition of hydraulic systems is not its core advantage. In contrast, the Flat Die Pelleting Machine pays more attention to the design and optimization of the mold and the fine control of the entire granulation process while maintaining efficient extrusion.

Revelation of organic fertilizer Ring Die Granulator



It has to be mentioned that the emergence of organic fertilizer Double die pelleting machine provides more possibilities for dry granulation technology. The dual-mode design means that multiple particle shapes can be manufactured on the same device, greatly improving production efficiency and flexibility. For fertilizer production enterprises that pursue product diversification, this is undoubtedly a direction worth exploring.

With its unique advantages, Flat Die Pelleting Machine has occupied an important position in fertilizer production. Through in-depth understanding of the principle of the flat mold granulation method and its key equipment - the working principle of the flat mold granulation machine, we can more clearly understand the important role of this technology in improving the quality of fertilizer and optimizing the production process. In the future, with the continuous progress and innovation of technology, the flat mold granulation method is expected to show its unique charm in more fields and contribute to the sustainable development of agricultural production.
 

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