What are the benefits of using Fertilizer Granules Compaction Machine to produce compound fertilizer?
Date:2024/08/16
The application of the Fertilizer Granules Compaction Machine to produce compound Fertilizer has many significant advantages, especially suitable for the operation of NPK Fertilizer Production Line. Compared with other granulation methods, such as Rotary Drum Granulator and Disc Granulator, extrusion granulation requires less equipment and saves money.
A study conducted by the International Fertilizer Development Center (NFDC) in 1987 on developing countries clearly showed that when constructing an annual yield of 12×10⁴t granular N, P and K fertilizer device, the investment of Fertilizer Granules Compaction technology is only 50% of that of pulp granulation or chemical granulation, and 20% less than that of steam granulation. This economic advantage makes the Fertilizer Granules Compaction Machine the preferred equipment for compound fertilizer production line.
Another highlight of the technology is its energy saving and environmental protection characteristics. The extrusion granulation process eliminates the need for heating and humidification of the material, thus saving energy and investment costs, and is especially suitable for the production of compound fertilizers containing heat-sensitive materials such as ammonium bicarbonate and some organic matter. At the same time, there is no waste water or waste gas discharge in the production process, effectively avoiding environmental pollution.
In addition, the Fertilizer Granules Compaction Machine also has the characteristics of short process and simple operation, which is convenient to realize automatic production control and further improve production efficiency. Its raw material adaptability is wide, and there is no special requirement on the nature and particle size distribution of raw materials, which makes the source of raw materials wider and production flexibility enhanced. When the product plan needs to be adjusted, the operation is relatively convenient, especially conducive to small batch production of special fertilizer to meet the diversified needs of the market.
In terms of products, the compound fertilizer particles produced by the Fertilizer Granules Compaction Machine have uniform particle size distribution, high hardness, and are not easy to separate and caking, which ensures the stability and quality of the products. Although the shape of extruded granulation products may not be rounded enough compared to traditional methods (such as Rotary Drum Granulation and Disc Granulation), and a small amount of dust may be generated during transportation, these problems can be effectively improved by adding refining steps to the process and hardening the surface of the product.
To sum up, the application of Fertilizer Granules Compaction Machine in NPK Fertilizer Production Line not only reduces investment cost, improves production efficiency, but also takes into account environmental protection and flexibility, which is an indispensable and important equipment for modern compound fertilizer production.
A study conducted by the International Fertilizer Development Center (NFDC) in 1987 on developing countries clearly showed that when constructing an annual yield of 12×10⁴t granular N, P and K fertilizer device, the investment of Fertilizer Granules Compaction technology is only 50% of that of pulp granulation or chemical granulation, and 20% less than that of steam granulation. This economic advantage makes the Fertilizer Granules Compaction Machine the preferred equipment for compound fertilizer production line.
Another highlight of the technology is its energy saving and environmental protection characteristics. The extrusion granulation process eliminates the need for heating and humidification of the material, thus saving energy and investment costs, and is especially suitable for the production of compound fertilizers containing heat-sensitive materials such as ammonium bicarbonate and some organic matter. At the same time, there is no waste water or waste gas discharge in the production process, effectively avoiding environmental pollution.
In addition, the Fertilizer Granules Compaction Machine also has the characteristics of short process and simple operation, which is convenient to realize automatic production control and further improve production efficiency. Its raw material adaptability is wide, and there is no special requirement on the nature and particle size distribution of raw materials, which makes the source of raw materials wider and production flexibility enhanced. When the product plan needs to be adjusted, the operation is relatively convenient, especially conducive to small batch production of special fertilizer to meet the diversified needs of the market.
In terms of products, the compound fertilizer particles produced by the Fertilizer Granules Compaction Machine have uniform particle size distribution, high hardness, and are not easy to separate and caking, which ensures the stability and quality of the products. Although the shape of extruded granulation products may not be rounded enough compared to traditional methods (such as Rotary Drum Granulation and Disc Granulation), and a small amount of dust may be generated during transportation, these problems can be effectively improved by adding refining steps to the process and hardening the surface of the product.
To sum up, the application of Fertilizer Granules Compaction Machine in NPK Fertilizer Production Line not only reduces investment cost, improves production efficiency, but also takes into account environmental protection and flexibility, which is an indispensable and important equipment for modern compound fertilizer production.